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Returnable crate flow · Application illustration

New energy · Custom positioning

EV Battery Component Protective Packaging

A foam-supported pack for irregular battery components that required stable orientation and protected connection points.

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Typical structure

  1. 01Reusable corrugated PP outer
  2. 02Laminated EPE foam insert
  3. 03Protective top layer

Packaging challenge

The original operating problem.

Typical applications

  • Battery-component transport
  • Prototype-to-production handoff

Available materials

  • Corrugated PP
  • EPE foam
  • Protective film

Custom options

  • Cavity design
  • Layer separation
  • Prototype samples

Design process

From prototype review to final result.

The selected structure was sampled to confirm fit, part separation, handling and pack-out before the production version.

  1. 1. Review part data
  2. 2. Propose packaging structure
  3. 3. Produce and review a prototype
  4. 4. Confirm final specification for production

FAQ

Questions before you specify the pack.

Related products and solutions

Next step

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